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TRIMMING A BLANK
 
By George J. Roth
 
BraveBuilder
 
 
BraveBuilder
 
1.  If you desire to shorten a rod blank, there are some simple guidelines you should follow.  These guidelines will help insure the rod is not damaged in the trimming process.  In this case, a 7' S-Glass blank is being shortened to 6'6".  Tape is placed at the section to be cut to act as a guide and to decrease the risk of splintering the blank.
 
BraveBuilder
 
2.  My preferred method of trimming a blank is with a Dremel.  I recommend that you use the Heavy Duty discs for this job.  The cutting wheel is applied lightly to the surface of the blank.  The blank is then rotated slowly, to make an even cut.  Once the cut has been completed, the butt section of the blank can be smoothed with sanding screen.
 
3.  If you elect to use a hacksaw to cut the blank, rather than a Dremel, please follow these instructions.  Mount the blade so the teeth of the blade are angled away from you.  Use a blade with the smallest teeth possible.  As you start the cut, apply a downward pressure on the blade as you bring the saw "towards" you.  If you apply pressure going "away" from you so the teeth sink in to the blank, the blank will be more likely to splinter or worse yet, to split.  Rotate the blank as you cut it.  Just remember to "be GENTLE"!  These newer, high modulus blanks are fragile and you have to baby them.

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